Variable Contact Pressure and Variable Drawbead Height Influence on Deep Drawing of Al Alloys Sheets

Abstract

The process of deep drawing is influenced by many factors. During the forming process, only two of those factors can be controlled. They are blank holding force and drawbead height. Realisation of such control requires relatively complex computerized apparatus. For this experimental research, electro-hydraulic sheet-metal strip sliding device has been constructed. Basic capacity of realized device is obtaining contact pressure and drawbead height as functions of time or stripe displacement. Additional features consist of the ability to measure drawing force, contact pressure, drawbead displacement etc. Presented in the paper are the results of influencing of increasing and decreasing drawbead height functions in combination with increasing-decreasing function of contact pressure. Stripe material is aluminium alloy AlMg4,5Mn0,7 sheet metal. Contact condition are additionally influenced by application of mineral oil or completely dry tool and stripe surfaces. Drawbead geometry, with rounding radii of 2 and 5 mm, is also varied. The accomplished results indicate that simultaneous effects of variable drawbead height, variable contact pressure, tool geometry and appropriate friction conditions can influence the plastic flow process in line with desired change of forming force.