AN EXPERIMENTAL MODELLING AND NUMERICAL FE ANALYSIS OF STEEL-STRIPE IRONING PROCESS

Abstract

This paper deals with analysis of steel strip ironing using experimental modelling and numerical FE simulation. Since both approaches are complementary to each other, numerous results were obtained that enable complete analysis of the processes within deformation zone. Device for modelling of strip ironing has been developed for experimental testing. Die cone angle, holding force, contact friction conditions on the die and the punch side were varied, due to easily replaceable working elements of the device. Friction coefficient values used in numerical FE simulations were determined based on measured values of forces on die and punch, as well as forming load on machine. Experimentally obtained results were confirmed by FE analysis that provided additional information about physics of the process itself within deformation zone. Presented research results point to coherent influences of process factors on tensile wall stress values, which represents key indicator for efficiency of forming, resulting in recommendations for efficient process management.