Physical modelling of variable contact pressure and variable drawbead height influence on deep drawing of thin sheets

Abstract

For this experimental research, electro-hydraulic computerised device for sheet metal stripes sliding was made. Its main property is realisation of contact pressure and drawbead height as functions dependent on time, i.e. stripe travel. In addition, it is also possible to measure drawing force, pressure, drawbead displacement etc. The paper presents the preliminary results of the investigation of decreasing drawbead height influence in combination with increasing-decreasing contact pressure function. The stripes are made of low-carbon steel sheet metal of 0,8 mm thickness. Contact conditions are influenced additionally in two ways - by mineral oil lubrication and dry surfaces application. Drawbead geometry, with rounding radii of 2 and 5 mm, is also varied. The results indicate that simultaneous influence of variable drawbead height, variable contact pressure, drawbead geometry and proper friction conditions can influence substantially the plastic flow process.